Contract Manufacturing
Manufacturing Services
Plastic Injection Molding
- In-house injection mold tool building
- ISO certified cleanroom injection molding
- Injection molding machines ranging from 30-Ton to 250-Ton
- Single cavity, pre-production injection molds
- High cavitation, engineered hot runner, insert and two-shot mold systems
- First article inspection and capability analysis
- Scientific molding process development
- Process validations and real-time process monitoring
Complex Assembly
- Manual assembly to high-speed robotics and automation
- White space & 14 certified cleanrooms
- Laminar Flow Hood assembly
- Electromechanical medical device assembly
- Silicone bonding equipment
- Heat staking, ultrasonic welding and cleaning, gluing and curing
- Assembly testing
Packaging
- Primary packaging design & development
- Secondary packaging design
- Sterile and non-sterile packaging
- Dedicated form, fill, seal and packaging lines
- Semi-automated thermoforming and sealing equipment
- Validated heat sealers, impulse bar sealers and continuous rotary sealer
- Vision inspection equipment
- In-house package testing
Kitting
- Combination product convenience kitting
- Kitting in packages or trays
- Customized thermoformed trays
- Ability to handle drugs in primary containers
- Cold chain storage
Global Manufacturing Footprint
Pittsboro, NC, USA
40,000 square feet
9 certified cleanrooms (9,000+ square feet)
4,000+ square feet of white space assembly
Assembly, kitting & packaging
Manual to fully automated production lines
Clinical to high volume production
Morrisville, NC, USA
15,000 square feet
1,500+ square feet of certified cleanroom space
DV&V, pilot and clinical builds
Process development
Co-located with Design Center
Shenzhen, China
36,000 square feet
In-house mold tool making
Cleanroom injection molding
Gas-assist molding, two-shot, insert & overmolding
Manual to fully automated assembly production lines
High precision machining of tooling components
Rapid tool iterations and modifications
