Providing packaging solutions for medical devices and combination products is one of the key offerings in Gilero’s suite of medical manufacturing services. We have a range of packaging capabilities and equipment in-house at our domestic manufacturing facility in Pittsboro, NC and our international facility in Tijuana, Mexico, including packaging design, labeling, package testing, semi-automated thermoforming and sealing equipment, vision inspection equipment, and more. Our Pittsboro and Tijuana manufacturing facilities are equipped with 9,000 and 14,000 square feet of ISO Class 8 cleanroom space, respectively, giving us the option to package devices inside or outside of a cleanroom environment. We can provide sterile packaging or non-sterile packaging services depending on product requirements.

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Packaging Capabilities

  • Packaging design and development
  • Label design and printing
  • Sterile and non-sterile packaging
  • Sterilization management
  • Drug handling, labeling, and kitting
  • Drug-device combination product packaging
  • Combination product convenience kitting
  • Dedicated form, fill, and seal packaging lines
  • Vertical fill and seal
  • Pouch sealing
  • Tray sealing and semi-rigid tray forming
  • Vacuum or nitrogen purged sealing
  • In-house package testing (dye penetration, bubble emission, burst, creep, thermal conditioning, ship testing, etc.)
  • Cold chain storage and monitoring

Packaging Equipment

  • Multivac R240 for high speed thermoform (FFS) packaging
  • Validated heat sealers, impulse bar sealers, and Urania continuous rotary sealers
  • Tommy Nielsen 501-FSX thermoforming/sealing machine
  • Fully automated visual and touch probe-based inspection equipment (multiple machines including MicroVu Vertex 342)
  • Carleton Cobham seal strength tester (burst and creep testing)
  • Pneumatic open package test fixture and closed package test fixture
  • Ametek/Chatillon tensile testing equipment
  • Texture Technologies TA.XT & TA.HD tensile testing machines
  • Inline and standalone label printers


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